The Roller box of the leveling machine is mainly used for leveling processing of metal sheets. It is composed of multiple precision arranged rollers, and through the rotation and pressure adjustment of the rollers, it eliminates the unevenness, bending or wavy deformation of the surface of the board, ensuring that the board reaches the required flatness.

Advantages and Features

High precision leveling

The roller box of the leveling machine adopts high-precision roller design and precision machining technology, which can effectively eliminate stress and deformation of the board, ensure that the surface flatness of the board meets industry standards, and meet the requirements of high-precision machining.

High durability

Rollers are usually made of high-quality alloy steel or wear-resistant materials. After heat treatment and surface hardening treatment, they have excellent wear resistance and fatigue resistance, which extends the service life of the equipment.

Flexible adjustment

The roller box of the leveling machine is equipped with a pressure adjustment device, allowing users to flexibly adjust the pressure of the rollers according to the thickness, material, and degree of deformation of the board, achieving the best leveling effect.

High Efficiency and Energy Saving

The roller box has a reasonable design, stable operation, and can quickly complete leveling operations, reduce energy consumption, and lower production costs.

Wide range of applications

The roller box of the leveling machine can handle plates of various materials, such as stainless steel, aluminum alloy, carbon steel, etc., with a thickness range from thin to thick plates.

maintainable

The roller box adopts a modular design, making it easy and fast to disassemble and replace the rollers, reducing the time and cost of equipment maintenance.

Application scenarios

Metal processing industry

Used for leveling metal plates such as stainless steel plates, aluminum plates, copper plates, etc., providing smooth raw materials for subsequent cutting, stamping, bending and other processes.

automobile manufacturing

In the production of automotive body panels, chassis components, and other parts, the Leveling machine roller box is used to eliminate stress and deformation of the sheet, ensuring the dimensional accuracy and surface quality of the components.

Home appliance manufacturing

Used to level the outer shell panels of household appliances such as refrigerators, washing machines, and air conditioners, improving the appearance quality and assembly accuracy of products.

architectural decoration

In the production of building curtain walls, decorative panels and other materials, the leveling machine roller box is used to ensure the flatness and aesthetics of the panels.

aerospace

Used for leveling high-performance metal materials such as aircraft skins and structural components, meeting the high requirements for material accuracy in the aerospace industry.

Instructions for Use

preparation

Before starting the leveling machine, check whether the rollers of the roller box are intact and whether the lubrication system is working properly to ensure that the equipment is in good condition.

adjust parameters

Adjust the pressure and spacing of the rollers based on the material, thickness, and degree of deformation of the board. Usually, thicker sheets require greater pressure, while thinner sheets require less pressure.

Start the device

Feed the board into the roller box of the leveling machine, start the equipment, and observe the leveling effect of the board. If the leveling effect is found to be unsatisfactory, the pressure or spacing of the rollers can be further adjusted.

regular maintenance

Regularly clean and lubricate the roller box, check the wear of the rollers, and replace severely worn rollers in a timely manner to ensure the normal operation of the equipment.

safe operation

Wear protective equipment during operation to avoid getting hands or other parts close to the roller and prevent accidental injury.

Common problems and solutions

Poor leveling effect

Reason: Insufficient roller pressure or excessive spacing.

Solution: Adjust the pressure and spacing of the rollers again to ensure they are suitable for the thickness and material of the board.

The roller is severely worn

Reason: Long term use or high material hardness.

Solution: Regularly check the wear of the rollers, replace the worn rollers in a timely manner, or choose more wear-resistant materials.

The equipment operates with loud noise

Reason: Insufficient lubrication of the rollers or damaged bearings.

Solution: Check the lubrication system to ensure that the rollers and bearings are fully lubricated; If there is any damage, replace the bearing in a timely manner.

Scratches on the surface of the board

Reason: There are foreign objects or roughness on the surface of the roller.

Solution: Clean the surface of the roller to ensure there are no impurities; Polish the rollers if necessary.

Equipment jamming or shutdown

Reason: Uneven thickness of the board or excessive equipment load.

Solution: Check if the thickness of the board is consistent, adjust the roller pressure, and avoid overloading operation.